WHEEL LOADER ASSEMBLY

Wheel loader assembly
Item Part number Part name Qty Remark
1 1230-100000-000 Transmission system 1  
2 1230-300000-000 Power system 1  
3 1230-400000-000 Vehicle system 1  
4 1230-500000-000 Operation system 1  
5 1230-600000-000 Hydraulic system 1  
6 1230-700000-000 Electric system 1  
7 1230-800000-000 Attachment 1  

 

TRANSMISSION SYSTEM

Transmission system general assembly

Transmission system general assembly
Item Part number Part name Qty Remark
1 1230-102000-G00 Front axle assembly 1 Import axle
  1230-120000-010 Front axle assembly 1 Single speed motor
  1230-120000-020 Front axle assembly 1 Double speed motor
2 1230-103000-G00 Rear axle assembly 1 Import axle
  1230-110000-010 Rear axle assembly 1 Single speed motor
  1230-110000-020 Rear axle assembly 1 Double speed motor
3 006184 010001 Lock nut M10 8  
4 1230-100001-000 Hinge bolt 4 Import axle + homemade axle
  1230-100001-010 Hinge bolt 4 Homemade axle
5 1230-101000-000 Drive shaft assembly 1 Import axle
  1230-101000-010 Drive shaft assembly 1 Homemade axle
  1230-101000-025 Drive shaft assembly 1 homemade axle (Lifting height 2.56m)
6 1230-182000-G00 Right tyre assembly 31x15.5-15AS 2 Wide tyre
  1230-182000-500 Right tyre assembly 10-16.5 2 Narrow tyre
7 1230-181000-G00 Left tyre assembly 31x15.5-15AS 2 Wide tyre
  1230-181000-500 Left tyre assembly 10-16.5 2 Narrow tyre
8 006184 016001 Lock nut M16 16 Import axle
  006184 020001 Lock nut M20 8 Homemade axle
9 1230-100002-000 U-bolt 8 Import axle
  000701 200652 Hexagon socket screw M20x65-12.9 8 Homemade axle

 

Rear axle assembly

Rear axle assembly
Item Part number Part name Qty Remark
1 1230-110020-G10 Rim nut 12  
2 1230-110005-G10 Half shaft 2  
3 1020-111007-G00 Rim bolt 12  
4 1230-110004-G10 Thimble bracket 2  
5 034521 650355 O-ring 65*3.55 2  
6 1230-110008-010 Spacer bush 2  
7 13871-085011012-00 Oil seal SD85x110x12 2  
8 012350 125310 O-ring 12*53 2  
9 1230-110013-G10 Gasket seal 2 Canceled
10 000276 006213 Bearing cap 2  
11 1230-110018-G112030-110018-G10 Round nut 65x1.5 2  
12 1230-110003-G10 Thimble 2  
13 005783 120453 Bolt M12*45-12.9 32  
14 000093 000121 Gasket 12 32  
15 005783 120353 Bolt 12*35-12.9    
16 000093 000121 Gasket 12 14  
17 1230-110009-G10 Bearing cap 1  
18 012350 240310 O-Ring 24*31 1  
19 Q141 X-ring 50.17x5.33 1 Optional
20 Q145 X-ring 59.69x5.33 1 Optional
21 1230-110015-010 Piston 1 Optional
22 004605 456501 Bearing shim 2 Optional
23 004605 889109 Bearing 1 Optional
24 1230-110010-G10 Combining tooth 1 Optional
25 1230-110016-G10 Lock spring 1 Optional

 

Rear axle assembly
Item Part number Part name Qty Remark
26 012350 130310 O-ring 130*3.1 3  
27 1230-110012-G10 Adjusting shim 1  
28 000297 032016 Bearing 1  
29 001000 014151 Bolt M14*1.5-12.9 4  
30 000982 000141 Gasket 14 5  
31 1230-110001-G10 Differential mechanism body 1  
32 000297 030310 Bearing 1  
33 1230-110006-G10 Sheet gasket 1  
34 1230-110002-G10 Spiral bevel gear shaft (short) 1 For single speed motor
  1230-110002-G20 Spiral bevel gear shaft (short) 1 For two-speed motor
35 008942 000401 Seal ring 1  
36 1230-110007-010 Spacer bush 1  
37 13871-055008008-00 Oil seal 55x80x8 1  
38 000297 030308 Bearing 30308 1  
39 012350 045310 O-ring 45*31 1  
40 1230-110011-010 Gasket 1  
41 005783 160402 Bolt M16*40-10.9 1  
42 000297 032015 Bearing 32015 1  
43 000093 000101 Gasket 10 12  
44 005783 100603 Bolt M10*60 12  
45 1230-110021-G10 Ventilated Caps 1  
46 1230-110019-G10 M14*1.5 screw 1  

 

Reducer installation

Reducer installation
Item Part number Part name Qty Remark
1 1230-111002-010 Axle shell 1 1  
2 1230-111005-G10 Adjusting shim 1  
3 000292 7208AC Bearing 7208AC 2  
4 1230-111003-G10 Driving gear 1  
5 1230-111004-G10 Differential mechanism 1  
6 1230-111001-010 Axle shell 2 1  
7 000093 000121 Gasket 12 11  
8 000701 120352 Bolt M12x35 17  
9 13871-095012012-00 Oil seal 95*120*12 1  
10 000297 061919 Bearing 61919 1  
11 1230-110018-G112030-111007-G10 Ventilated caps 1  
12 E30000 210011 Screw 4  

 

Differential mechanism assembly

Differential mechanism assembly list
Item Part number Part name Qty Remark
1 1230-112012-020 Bolt 12  
2 1230-112013-020 Gasket 6  
3 1230-112002-G10 Cover 1  
4 1230-112006-G10 Ring gear 1 Single speed
  1230-112006-G20 Ring gear 1 Double speed
5 1230-112011-G10 Half shaft gear bushing II 1  
6 1230-112008-G10 Half shaft gear gasket 2  
7 1230-112009-G10 Half shaft II 1  
8 1230-112004-G10 Differential mechanism pin roll 2  
9 1230-112005-G10 Planetary gear 4  
10 1230-112007-G10 Planetary gear gasket 4  
11 1230-112001-G10 Cover 1  
12 000701 100653 Bolt M10*65 8  
13 1230-112010-G10 Half shaft gear bushing I 1  
14 1230-112003-G10 Half shaft I 1  

 

Front axle assembly

Front axle assembly
Item Part number Part name Qty Remark
1 1230-110020-G10 Rim nut 12  
2 1230-110005-G10 Half shaft 2  
3 1020-111007-G00 Rim bolt 12  
4 1230-110004-G10 Thimble bracket 2  
5 034521 650355 O-ring 65*3.55 2  
6 1230-110008-010 Spacer bush 2  
7 13871-085011012-00 Oil seal SD85x110x12 2  
8 012350 125310 O-ring125*3.1 2  
9 1230-110013-G10 Gasket seal 2 Canceled
10 000276 006213 Bearing cap 2  
11 1230-110018-G10 Round nut 65x1.5 2  
12 1230-110003-G10 Thimble 2  
13 000093 000101 Gasket 10 22  
14 005783 100603 Bolt M10*60 12  
15 005783 120353 Bolt M12*35 14  
16 000093 000121 Gasket 12 34  
17 Q141 X-ring 50.17x5.33 1 Optional
18 Q145 X-ring 59.69x5.33 1 Optional
19 1230-110015-010 Piston 1 Optional
20 004605 456501 Bearing shim 2 Optional
21 004605 889109 Bearing 1 Optional
22 1230-110010-G10 Combining tooth 1 Optional
23 1230-110016-G10 Lock spring 1 Optional
24 005783 120353 Bolt M12*35 14  
25 000297 032015 Bearing 32015 1  
26 1230-110009-G10 Bearing cap 1  
27 012350 240310 O-ring 240*3.1 1  
28 012350 130310 O-ring 130*3.1 3  

 

Front axle assembly
Item Part number Part name Qty Remark
29 1230-110012-G10 Adjusting Shim 1  
30 000297 032016 Bearing 32016 1  
31 001000 014151 Bolt M14*1.5 4  
32 000982 000141 Gasket 14 5  
33 1230-110021-G10 Ventilate cap 1  
34 1230-110019-G10 Bolt 1  
35 1230-110001-G10 Differential mechanism body 1  
36 000297 030310 Bearing 30310 1  
37 1230-110006-G10 Sheet gasket 1 Canceled
38 1230-110002-G10 Driving spiral bevel gear axis 1 Single speed
  1230-120004-G20 Driving spiral bevel gear axis 1 Double speed
39 034521 400265 O-ring 40*2.6 1  
40 000297 030308 Bearing 30308 1  
41 1230-120005-010 Sleeve 3 1  
42 13871-055007208-00 Oil seal 55x72x8 1  
43 1230-120001-G10 Spacer bush 1  
44 1230-121000-G20 Brake assembly 1  
45 1230-120003-G10 Thimble 1  
46 1230-121002-G10 Rotating shaft seal 2  
47 1230-120002-G10 Brake hub 1  
48 1230-110014-G10 Adjusting shim 1  
49 1230-110011-010 Gasket 1  
50   Gasket 16 1  
51 005783 160402 Bolt M16*40 1  
52 005783 120353 Bolt M12*35 1  
53 005783 100203 Bolt M10*20 1  
54 000093 000101 Nut M10 1  
55 1230-120006-010 Stud 1  

 

Tyre assembly

Tyre assembly
Item Part number Part name Qty Remark
1 10-16.5NHS Tyre 10-16.5NHS 4 Narrow tyre
2 1230-180100-500 Rim assembly 4  
3 1230-181001-500 Valve core 4  
4 1230-182000-500 Tyre assembly (right) 2  
5 1230-181000-500 Tyre assembly (left) 2  

 

Tyre assembly

Tyre assembly
Item Part number Part name Qty Remark
1 31X15.5-15AS Tyre 31x15.5-15AS 4 Wide tyre
2 1230-100100-G01 Rim assembly 4  
3 1230-181001-500 Valve core 4  
4 1230-182000-G00 Tyre assembly (right) 2  
5 1230-181000-G00 Tyre assembly (left) 2  

 

Transmission shaft

Transmission shaft
Item Part number Part name Qty Remark
1 1230-110000-100 Rear axle assembly 1  
2 1230-101000-000 Transmission axle assembly 1  
3 1230-104000-G00 Drive motor M4MF65-65 1B3RV4 1 Single speed
  1230-104000-G10 Drive motor M4MF65-65/32 EB1B3R-V4 1 Double speed
  1230-104000-G20 Drive motor HPV4A68/025 1GPEMC-095 1 Low power
4 1230-120000-100 Front axle assembly 1  
5 005783 014035 Hexagon head bolt M14x35 2  
6 000093 000014 Washer 14 2  
7 000971 000014 Washer 14 2  
8 001230 100001 Fit bolt 4  
9 000889 000010 Lock nut M10 16  

 

Brake

/
Brake
ItemPart numberPart nameQtyRemark
A1230-121000-G20Brake assembly1 
11230-121100-G20Base plate assembly1 
21230-121001-G20Pressing plate1 
31230-121002-G20Return spring2 
41230-121200-G20Brake cylinder1 
51230-121003-G20Hand brake push rod1 
61230-121004-G20Hand brake lever1 
71230-121005-G20Compression spring1 
81230-121006-G20Compression spring pull rod2 
91230-121007-G20Compression spring seat4 
101230-121008-G20Tension spring1 
111230-121300-G20Regulator assembly1 
121230-121400-G20Friction plate assembly2 
13005783 060141Bolt M6x142 
14000093 000061Spring washer 62 
151230-100600-G20Brake wire rope1 

 

POWER SYSTEM

Power system assembly 1

Power system assembly
Item Part number Part name Qty Remark
1 1230-301000-G00 Engine assembly V1505 1 High power
  1230-301000-G10 Engine assembly V1505   Low power (Euro 5)
2 1230-310700-001 Left front foot engine assembly 1  
3 1230-310600-001 Right front foot engine assembly 1  
4 005786 100351 Hexagon head bolt M10x1.25x35 16  
5 000093 000101 Washer 10 23  
6 000095 000101 Washer 10 23  
7 1130-310600-G51 Engine vibration pad 4  
8   Hexagon head bolt M12x40 4  
9 000093 000121 Washer 12 4  
10 000096 000121 Washer 12 4  
11 005783 080251 Hexagon head bolt M8x25 8  
12 000095 000081 Washer 8 21  
13 000093 000081 Washer 8 13  
14 GT889P1-000008-00 Lock Nut 8 8  
15 1230-100700-G00 Coupling 1  
16 005786 100251 Hexagon head bolt M10x1.25x25 3  
17 005783 080401 Hexagon head bolt M8x40 1  
18 005786 100401 Hexagon bolt M10x1.25x40 2  
19 005783 008035 Hexagon head bolt M8x35 4  
20 1020-310001-GO0 Clutch Shell 1  
21 1230-302000-G00 Plunger pump M4PV34-34 D240AR3BMVR 1 High power
22 1230-302000-G10 Plunger pump M4PV28-28 A2PAR3BMVPR 1 Low power (Euro 5)
23 005783 140401 Hexagon head bolt M14x40 2  
24 000093 000141 Washer 14 2  
25 000095 000141 Washer 14 2  
26 1130-100006-000 Inching pull-off spring 1  
27 1130-700004-000 Swing arm 1  
28 006172 000008 Hexagon head bolt M8x50 1  

 

Power system assembly
Item Part number Part name Qty Remark
29 006172 000008 Thin nut M8 1  
30 - This part has been cancelled -  
31 000818 004030 Cross-slot pan head bolt M4x30 2  
32 1130-700002-G00 Travel switch 1  
33 1130-700003-000 Travel switch bracket 1  
34 1130-600201-000 Gear pump flange1 1  
35 GT34521-00202P65-00 O-ring 1  
36 1230-303000-G00 Gear pump CBTFB-F415-AF 1  
  1230-303000-G10 Gear pump CBTFB-F416-AF 1  
37 G3452P1-00252P65-00 O-ring 1  
38 1130-600101-000 Gear pump flange 2 1  
39 GT097P1-000005-00 Washer 5 8  
40 000093 000005 Washer 5 8  
41 005783 005020 Hexagon head bolt M5x20 8  
42 GT070P1-010030-01 Inner hexagon head bolt M10x30 2  
43 1130-350400-G00 Oil water separator 1  
44 1130-350300-G00 Fuel filter 1  
45 1130-350200-G00 Suction pump 1  

 

Power system assembly 2

Power system assembly
Item Part number Part name Qty Remark
1 1230-301000-G00 Engine assembly 1  
2 1230-340002-G00 Upper hose 1  
3 008870 032044 Hose clamps 32-44 4  
4 1230-340004-000 Tank bracket 2  
5 1230-340330-G00 Wind protection cover assembly 1  
6 005783-006016 Bolt M6x16 3  
7   Washer 6 3  
8 1230-310700-001 Washer 6 3  
9 1230-340100-G00 Radiator assembly 1  
10 1130-340007-G00 Bushing 4  
11 1130-340006-G00 Tank shock pad 4  
12 000096 000081 Big washer 8 6  
13 000093 000081 Washer 8 4  
14 005783 080301 Bolt M8x30 2  
15 005783 080401 Bolt M8x40 2  
16 000889-000008 Lock nut M8 2  
17 1130-340001-G00 Tank shock pad 2  
18 1230-340001-G00 Downpipe 1  

 

Air filter

Air filter
Item Part number Part name Qty Remark
1 1230-301000-G00 Engine assembly 1  
2 008870 051059 Clamp 2  
3 1230-300005-G01 Engine intake manifold 1 E3
  1230-300005-G10 Engine intake manifold   E5 low power
4 1130-330100-G00 Air filter components 1  
5 008870 038057 Clamp 1  
6 1130-300005-G00 Air filter intake manifold 1  
7 005783-008035 Hexagon head bolt M8x35 2  
8 000093 000081 Washer 8 2  
9 000095 000081 Washer 8 4  
10 GT889P1-000008-00 Lock Nut M8 2  

 

Muffler

Muffler
Item Part number Part name Qty Remark
1 1230-301000-G00 Engine assembly 1  
2 1230-320100-G00 Upper exhaust pipe 1  
3 005783 080201 Bolt M8x20 4  
4 000093 000081 Washer 8 8  
5 000095 000081 Washer 8 8  
6 1130-300407-G00 Exhaust pipe gasket 1  
7 1230-320400-G00 Upper exhaust pipe clamp 1  
8 1230-320300-G00 Muffler 1  
9 005783 080251 Bolt M8x25 4  
10 820-400401-100 Muffler over mounting plate 1  
11 1130-340006-G00 Damping pad 1  

 

VEHICLE SYSTEM

Front chassis

Front chassis

Item

Part number Part name Qty Remark
1 1230-410000-001 Front chassis (3.1m) 1  
  1230-410000-025 Front chassis (2.56m) 1  
  1230-410000-021 Front chassis (2.1m) 1  
2 1130-410034-G00 Fuel cap 1  
3 008791 010080 Elastic cylindrical pin 10x80 2  
4 1230-410200-000 Pin assembly 1  
5 1130-400004-000 Pin 1  
6 008791 100501 Elastic cylindrical pin 10x50 1  
7 1130-400015-000 Gasket 3  
8 000095 000012 Flat washer 12 3  
9 000093 000121 Spring washer 12 3  
10 005783 120301 Hexagon head bolt M12x30-8.8 3  
11 000971 000101 Washer 10 2  
12 000093 000101 Spring washer 10 2  
13 005783 100251 Hexagon head bolt M10x25-8.8 1  
14 1130-410035-510 Fuel tank cover 1  
15 1130-410102-001 Pin 2  
16 005783 160701 Hexagon head bolt M16x70-8.8 1  
17 005287 000161 Large washer 16 2  
18 000093 000161 Spring washer 16 3  
19 005783 016080 Hexagon head bolt M16x80-8.8 1  
20 006170 016001 Hexagon nut M16-8 1  
21 000093 000061 Flat washer 6 10  
22 1130-400026-000 Steering block 2  
23 000701 160451 Hexagon socket cap screws M16x45-8.8 2  
24 1230-410000-030 Front frame (Homemade wide bridge baffle) 1  
25 000702 060161 Hexagon socket cap screws M6x16-8.8 10  

 

Front chassis
Item Part number Part name Qty Remark
26 1230-310700-001 Flat washer 6 10  
27 1130-200100-000 Pin assembly 2  
28 810-701500-G10 Fuel sensor 1 2.1m, 2.56m
  1130-701500-G03 Fuel sensor 1 3.1m

 

Working device

Working device
Item Part number Part name Qty Remark
1 1230-431000-001 Arm assembly 1  
2 1230-432000-001 Quickhitch assembly 1  
3 1230-433000-002 Crank arm assembly 1  
4 1230-435000-001 Connecting rod assembly 1  
5 1130-430001-502 Hose mount plate 1  
6 1130-430002-502 Hose mount plate 1  
7 1130-400012-000 Spacer 2  
8 1130-400014-000 Pin 2  
9 1130-400016-001 Pin 3  
10 1130-430200-001 Pin assembly 2  
11 1130-438000-G00 Lock cylinder assembly 1  
12 000971 000101 Washer 10 2  
13 000093 000101 Spring washer 10 2  
14 005783 100251 Hexagon head bolt M10x25-8.8 2  
15 000095 000012 Flat washer 12 2  
16 000093 000121 Spring washer 12 2  
17 005783 120301 Hexagon head bolt M12x30-8.8 2  
18 001191 080401 Cylindrical pin 8x40 2  
19 008791 080601 Elastic cylindrical pin 8x60 3  
20 000971 000081 Flat washer 8 4  
21 000093 000081 Spring washer 8 4  
22 005783 080161 Hexagonal head bolt M8x16-8.8 4  
23 008791 121001 Elastic cylindrical pin 12x100 2  
24 079401 060101 Straight-through type forced filling oil cup M6x1.0 9  

 

 

Working device
Item Part number Part name Qty Remark
25 1230-430000-025 Working device 1 Lifting height 2.56m
  1230-431000-025 Arm assembly 1 Lifting height 2.56m
  1230-435000-025 Connecting rod assembly 1 Lifting height 2.56m
  1230-433000-025 Crank arm assembly 1 Lifting height 2.56m
26 1230-430000-021 M8x40 1 Lifting height 2.1m
  1230-431000-021 Arm assembly 1 Lifting height 2.1m
  1230-433000-021 Crank arm assembly 1 Lifting height 2.1m
  1230-435000-021 Connecting rod assembly 1 Lifting height 2.1m
27 1130-431011-000 Bearing 40*44*30 4  
28 1130-431012-000 Bearing 32*36*30 10  

 

Rear chassis

Rear chassis
Item Part number Part name Qty Remark
1 1130-400200-000 Bidirectional spherical hinge component 1  
2 1130-400100-000 Unilateral spherical hinge component 1  
3 GT070P1-020060-00 Hexagon socket head screw M20x60-8.8 3  
4 GT097P1-000020-00 Flat washer 20 3  
5 820-400300-100 Battery assembly components 1  
6 1230-400900-000 Limit connecting rod 1  
7 1130-440900-000 Towing bolt 1  
8 1130-400024-G00 Thin nut M38x1. 5 1  
9 1130-440010-G00 Elastic cotter pin d5 1  
10 1230-400021-000 Hose mounting plate 1  
11 1230-470010-000 Outlet retaining ring 1  
12 22C0007-00 Cabin shock pad 4  
13 000971 000061 Flat washer 6 8  
14 000093 000061 Spring washer 6 8  
15 1230-440007-000 Deputy counterweight 1  
16 GT097P1-000016-00 Flat washer 16 6  
17 GT05783-016040-00 Hexagon head bolt M16x40-8.8 6  
18 000093 000081 Spring washer 8 4  
19 1230-400800-100 Connecting rod assembly 1  
20 5783080161 Hexagonal head bolt M8x16-8.8 2  
21 1230-440006-600 Counterweight 1  
22 GT00091-063080-00 Cotter pin 6.3x80 3  
23 000093 000201 Spring washer 20 3  
24 820-400400-100 Muffler transitional mounting plate welding 1  
25 820-420000-100 Rear frame welding (self-made bridge wide baffle) 1  
26 000971 000081 Flat washer 8 4  
27 1230-450100-000 Hydraulic tank cover plate 1  

 

Bonnet

Bonnet
Item Part number Part name Qty Remark
1 1230-471000-520 Safety shed welded assembly 1  
2 1230-472000-520 2018 style ceiling 1  
3 820-443000-200 U-shape frame 1  
4 005782 160100 Hexagonal head bolt M16x100-8.8 2  
5 000095 000161 Flat washer 16 4  
6 006170 016001 Hexagon nut M16-8 2  
7 000093 000161 Spring washer 16 3  
8 000095-000121 Flat washer 12 8  
9 000701 120201 Hexagon socket cap screws M12x20-8.8 4  
10 000093 000121 Spring washer 12 8  
11 000093 000061 Flat washer 6 7  
12 000093 000081 Spring washer 8 22  
13 000096 000081 Large washer 8 14  
14 000703 050161 Hexagon socket countersunk head screws M5x16-8.8 8  
15 000095 000061 Flat washer 6 5  
16 000702 060161 Hexagon socket cap screws M6x16-8.8 5  
17 005781-080251 Hexagonal head bolt M8x25-4.8 12  
18 1130-440200-G00 Hinge 2  
19 1130-700001-000 Coil 2  
20 1230-470001-510 Guard board 1  
21 1230-470002-510 Access panel 1  
22 1230-470301-510 Seat baseplate 1  
23 1230-610020-000 Multitandem valve plate 1  
24 1130-701800-G00 6-way fuse box 1  
25 K30G00 540005 Head lamp coil 3  
26 000702 120401 Hexagon socket button head screws M12x40 4  
27 1140-440010-000 Beacon bracket 1  
28 1230-472000-600 Driving barrier assembly (left) 1  

 

Bonnet
Item Part number Part name Qty Remark
29 1230-471032-540 Guardrail lock holder 2  
30 1230-470601-G00 Left lock 1  
31 1130-445400-G00 Shock pad 2  
32 1230-472009-G00 Door lock spring bolt 2  
33 1230-474000-540 Guardrail left hinge plate assembly 1  
34 1230-475000-540 Guardrail right hinge plate assembly 1  
35 1230-473000-600 Driving barrier assembly (right) 1  
36 006170 012001 Hexagon nut M12-6 2  
37 1230-470603-G00 Right lock 1  
38 006170 006001 Hexagon nut M6-8 4  
39 000971 000081 Flat washer 8 6  
40 005781 008016 Hexagonal head bolt M8x16-4.8 6  
41 005782 024110 Hexagonal head bolt M24x110-10.9 2  
42 006170 000024 Hexagon nut M24-8 2  
43 000093 000024 Spring washer 24 2  
44 000095 000024 Flat washer 24 2  
45 1230-470303-000 Air spring bracket 1  
46 1230-470400-G00 Air spring L=335 1  
47 005781 008020 Hexagonal head bolt M8x20-4.8 4  
48 000095 000008 Flat washer 8 2  
49 820-440004-538 Lock hook mounting plate 1  
50 GT070P1-006080-00 Socket head cap screw M6x80-8.8 1  
51 000096 000061 Large washer 6 2  
52 22C0007-00 Cabin shock pad 2  
53 005287 000161 Extra large washer 16 1  
54 005783 160701 Hexagon head bolt M16x70-8.8 1  

 

Rear bonnet

Rear bonnet

Item

Part number Part name Qty Remark
1 820-445101-538 Tail cover 1 Half drive
2 820-445300-000 Rear protecting net assembly 1  
3 1130-445220-010 Hinge assembly 2  
4 810-445600-538 New tail cover lock handle 1  
5 850-440003-538 Lock hook assembly 1  
6 005783 080201 Hexagon head bolt M8x20-8.8 10  
7 000093 000081 Spring washer 8 12  
8 000096 000081 Large washer 8 10  

 

Seat

Seat

Item

Part number Part name Qty Remark
1 1130-440100-G00 Seat 1  
2 005783 080201 Hexagonal head bolt M8x20 1  
3 000971 000081 Flat washer 8 6  
4 1230-470300-000 Seat baseplate 1 Half drive
5 000093 000081 Washer 8 5  
6 006170 000081 M8 nut 5  
7 1230-470400-G00 L=335 air spring 1  
8 1230-471202-000 Hinge fixed plate 2  
9 1130-440200-G00 Seat hinge 2  
10 000703 050201 Hexagon socket countersunk head screws M5x20 8  

 

Rear bonnet

>
Rear bonnet
ItemPart numberPart nameQtyRemark
1820-440500-G10Rear bonnet1New all-drive
2810-445600-538New tail cover lock handle1 
3850-300100-000Air filter mount assembly1 
4850-440003-538Lock hook assembly1 
5820K30G00 323000Air pre-filter1 
6850-445200-100Hood hinge (850 Yanmar)2 
7820-470400-G00Air spring1QB16-435x150x300N

 

Cab mounting assembly I

Cab mounting assembly I
Item Part number Part name Qty Remark
1 820-471000-300 Cab welding assembly 1  
2 1140-474009-003 Wiper sheath 1  
3 850-473000-300 Right side door 1  
4 XD-105 Scrubber pot 1  
5 HDY-A Louvered tuyere 1  
6 1130-701800-G00 6 way fuse box HG-4735-S6C 1  
7 1130-921000-000 Front work light 1  
8 1130-100400-G10 Hand brake assembly 1  
9 730101000127 Adapter connector 2  
10 1230-500300-500 1230 foot brake (master cylinder type) 1  
11 1130-330100-G00 Air filter 1  
12 21J-1 Heater assembly 1  
13 750005000043 Water pipe φ16-24x2610 1  
14 1230-470001-200 Ceiling glass cover 1  

 

Cab mounting assembly II

Cab mounting assembly II
Item Part number Part name Qty Remark
1 1130-440100-G00 Seat 1  
2 850-472000-300 Left door assembly 1  
3 820-474000-300 Rear window assembly 1  
4 1230-470005-500 Lock cylinder bracket plate 2  
5 750699000098 Front windscreen Glass 1  
6 820-471000-300 Cab welding 1  
7 1230-470001-200 Top glass cover 1  
8 820-470007-300 Interior roof panel 1  
9 HDY-A Shutter type tuyere 1  
10 K30G00 540005 Headlamp coil 9  
11 1140-440700-003 door latch assembly 2  
12 1130-701900-G00 Main power switch 1  
13 1130-100400-G10 Hand brake assembly 1  
14 1130-440700-G00 Mirror 2  
15 K30000 540008 Right square tube trim 1  
16 1130-922000-000 New warning light 1  
17 1130-921000-000 Front work light 3  
18 810-440012-000 Warning light bracket 1  
19 1130-720000-030 Handle assembly 1  
20 1230-500300-500 1230 foot brake (master cylinder type) 1  
21 ZD1430-70SQ Front wiper assembly 1  
22 810-710000-200 Instrument assembly 1  
23 850-473000-300 Right door assembly 1  
24 850-477000-000 Heating system 1  
25 22C0007-00 Cabin shock pad 4  

 

Cab mounting assembly III

Cab mounting assembly III
Item Part number Part name Qty Remark
1 850-477000-000 Heating system 1  
2 1130-440700-G00 Mirror 2  
3 XD-105 Scrubber pot 1  
4 1130-921000-000 Front work light 3  
5 1130-440100-G00 Seat 1  
6 1130-922000-000 New warning light 1  
7 820-475000-300 Seat mounting plate welding 1  
8 820-440000-100 Tail hood assembly 1  
9 1130-330100-G00 Air filter 1  
10 1230-470001-200 Top glass cover 1  
11 820-471000-300 Cab welding 1  
12 806947050200 Wiper assembly 1  
13 820-470400-G00 Air spring 1 QB16-435x150x300N
14 820-470010-300 Cab left side panel 1  

 

Rear window assembly

Rear window assembly
Item Part number Part name Qty Remark
1 K30G00 585300 Rear window hinge assembly 2  
2 820-474003-300 Sealing strip 1  
3 1130-400014-000 Rubber pad 1  
4 810-474008-100 Wiper rubber pad 1  
5 1140-474010-003 Fixed plate 1  
6 KEL-601A204 Rocker switch 1  
7 1230-472005-000 Washer 1  
8 806947050200 Wiper assembly 1  
9 DS542-2L Rear window folding 1  
10 DS542-2R Rear window folding 1  
11 820-470004-300 Rear window 1  

 

Left door assembly

Left door assembly
Item Part number Part name Qty Remark
1 1230-470602-G00 Door lock handle 1  
2 1230-470002-000 Rubber pad 2  
3 1140-472004-003 Rubber pad 1  
4 1140-472005-003 Cab hinge rubber pad 2  
5 850-472001-300 Side door glass 1  
6 1230-473100-500 Left door lock fixing plate assembly 1  
7 1230-470601-G00 Left side lock 1  
8 1140-440600-003 Door impact lock seat assembly 1  
9 K30G00 585202 Glass fixing bolt 1  
10 K30G00 580302 Fixed glass rubber pad 2  
11 850-472004-200 Sealing strip 1  
12 850-472006-300 Cab door hinge plate 2  
13 850-472005-200 Bush 4  
14 1140-470402-003 Pin 2  
15 079401 006101 Straight-through type forced filling oil cup M6x1.0 2  
16 EPB3F-1012#15 Nylon bushing 4  

 

Right door assembly

Right door assembly
Item Part number Part name Qty Remark
1 1230-470602-G00 Door lock handle 1  
2 1230-472002-000 Rubber pad 2  
3 1140-472004-003 Rubber pad 1  
4 1230-470603-G00 Right lock 1  
5 1230-472100-500 Right door fixing plate assembly 1  
6 1140-440602-003 Door touch rubber pad 1  
7 1230-472003-000 Rubber pad 2  
8 1230-472005-000 Washer 1  
9 1140-440600-003 Door impact lock seat assembly 1  
10 1140-472005-003 Cab hinge rubber pad 2  
11 1140-472006-003 Bush 2 1  
12 850-473001-300 Right side door glass 1  
13 850-472006-300 Cab door hinge plate 2  
14 850-473004-300 Sealing strip 1  
15 850-472005-200 Bush 4  
16 079401 006101 Straight-through type forced filling oil cup M6x1.0 2  
17 EPB3F-1012#15 Nylon bushing 4  
18 1140-470402-003 Pin 2  

 

OPERATION SYSTEM

Operation system

Operation system
Item Part number Part name Qty Remark
1 1230-100600-G00 Hand brake assembly 1  
2 000095 000061 Gasket 6 6  
3 000093 000061 Spring washer 6 6  
4 005783 006025 Hexagon bolt M6x25-8.8 6  
5 1130-500200-G00 Accelerator pedal component 1  
6 1230-360100-G00 Accelerator cable 1  
7 1230-100200-G00 Inching cable 1  
8 1130-720000-030 Control handle assembly 1  
9 006170 012001 Hexagonal head nut M12-6 1  
10 1230-600009-G00 Main handle sheath 1  
11 1130-600520-G00 Small handle 1  
12 1230-600008-G00 Small handle sheath 1  
13 1140-440013-003 Connecting plate (bridge) 1  
14 1230-500300-500 Foot brake (brake pump) 1  
15 1130-100400-G10 Hand brake assembly 1  
16 K30G00 610300 Brake oil cup 1  
17 1230-500001-500 Brake oil cup bracket 1  
18 GT05783-005016-00 Hexagon bolt M5x16-8.8 4  
19 000093 000051 Spring washer 5 4  
20 000095 000051 Gasket 5 4  
21 1230-500600-000 Brake hose assembly 1  
22 JT08870-010016-00 clamp 16 2  
23 1230-500002-000 Brake oil cup hose 1  

 

Foot brake

Foot brake
Item Part number Part name Qty Remark
1 1230-500310-500 Foot brake fixing bracket assembly 1  
2 1230-500320-500 Brake bend assembly 1  
3 1230-500330-500 Connecting plate assembly 1  
4 1230-500301-500 Tappet 1  
5 1230-500302-500 Tappet seat 1  
6 1230-500304-500 Rubber sleeve 1  
7 K30000 611005 Bushing 16160 2  
8 000896 000091 Split ring 9 2  
9 000703 100651 Hexagon socket countersunk head screw M10x65 1  
10 000882 080202 Pin B8x20 1  
11 000091 030201 Cotter pin 3x20 1  
12 1230-500305-G00 Brake pedal return torsion spring 1  
13 1230-500306-G00 Connection plate return torsion spring 1  
14 1230-500303-500 Bushing 1  
15 K30CD611500 TCM brake master cylinder 1  
16 K30090 615000 Brake pump tappet assembly 1  
17 005783 100301 Hexagon head bolt M10x30-8.8 2  
18 005783 080251 Hexagon head bolt M8x25-8.8 1  
19 006170 000008 Hex nut M8-8 1  
20 000093 000101 Spring washer 10 2  
21 GT889P1-000010-00 Type 1 non-metallic insert 1  
22 1230-500307-000 Brake pump plug M10x1 1  
23 000882 080252 Pin B8x25 1  
24 1230-500340-501 Pattern pedal assembly 1  
25 006170 010001 Hex nut M10-8 2  
26 005783 080201 Hexagon head bolt M8x20-8.8 2  
27 061772 008001 Locking thin nut M8-04 2  

 

Hydraulic system

 

Hydraulic system
Item Part number Part name Qty Remark
1 1230-410000-001 Front frame assembly 1  
2 1130-430000-502 Working device 1  
3 1230-436000-G01 Lifting cylinder components 1 3.1 m
  1230-436000-G25 Lifting cylinder components 1 2.56 m
  1230-436000-G21 Lifting cylinder components 1 2.1 m
4 1230-437000-G01 Tilting cylinder components 1 3.1 m
  1230-437000-G25 Tilting cylinder components 1 2.56 m
  1230-437000-G21 Tilting cylinder components 1 2.1 m
5 1230-201000-G00 Steering cylinder components 1  
6 1130-438000-G00 Locking cylinder components 1  
7 1230-610300-G00 Tube assy 1  
8 1230-610600-G00 Tube assy 1  
9 1230-610800-G00 Tube assy 1  
10 1230-611300-G00 Tube assy 1  
11 1230-612700-G00 Tube assy 1  
12 1230-610200-G00 Tube assy 1  
13 1230-612800-G00 Tube assy 1  
14 1230-610400-G01 Tube assy 1  
15 1230-610100-G00 Tube assy 1  
16 1230-611200-G00 Tube assy 1  
17 1230-612300-G01 Tube assy 1  
18 1230-612200-G01 Tube assy 1  
19 1230-612500-G01 Tube assy 1  
20 1230-612400-G01 Tube assy 1  
21 1230-611800-G01 Tube assy 1  
22 1230-613200-G00 Tube assy 2  
23 1230-613300-G00 Tube assy 2  
24 1230-611900-G01 Tube assy 1  
25 1230-611600-G00 Tube assy 1  
26 1230-611700-G00 Tube assy 1  
27 1230-611400-G00 Tube assy 1  
28 1230-611500-G00 Tube assy 1  
29 1130-622400-G00 Straight connector 14  
30 1130-623000-G00 Straight connector 2  
31 1130-622500-G00 Straight connector 2  
32 1130-613100-G00 Three-way connector 1  
33 1130-620011-G00 Two three-way valve 1  
34 1130-623300-G00 G1-4 hinged bolt 2  
35 810-624600-G00 Sleeve type long straight connector M18x1.5-G1/2 2  
36 1130-611200-G00 Quick connector 2  
37 1130-623200-G00 Straight connector 2  
38 1130-622700-G00 Right angle connector 1  
39 1130-620700-G00 Straight connector 1  
40 1130-620001-G00 Throttling valve 1  
41 1130-623400-G00 G3-8 hinged bolt 2  
42 1230-201100-G00 Repair kit for steering cylinder 1  
43 1230-437100-G00 Repair kit for tilting cylinder 1  
44 1230-436100-G00 Repair kit for lifting cylinder 1  
45 1130-438100-G00 Repair kit for locking cylinder 1  
46 1130-623500-G00 G1-2 hinged bolt 1  
47 1130-622000-G00 Right angle connector 6  
48 1130-600201-000 Gear pump outlet connector 1  
49 1130-600101-000 Gear pump inlet connector 1  
50 1130-621500-G00 Right angle connector 4  
51 1230-620100-G00 Straight connector 2  
52 1130-623600-G00 Straight connector 2  
53 1130-620500-G00 Straight connector 3  
54 1130-623700-G00 G3-4 hinged bolt 1  
55 1130-620100-G00 Straight connector 7  
56 1130-623800-G00 Straight connector 4  
57 1130-621900-G00 Three-way connector 1  
58 1230-620200-G00 Three-way connector 1  
59 1130-623900-G00 Straight connector 2  
60 1130-621000-G00 Right angle connector 1  
61 1130-624000-G00 Straight connector 2  
62 1230-620300-G00 Three-way connector 1  
63 1130-620002-G00 One way valve 1  
64 1130-620400-G00 Straight connector 1  
65 1230-600600-G00 Gear pump oil filter element 1  
66 1130-600500-G40 Multitandem valve 1  
67 1230-104000-G10 Driving motor assembly HP3666532171301V4 1 E3
  1230-104000-G20 Driving motor assembly HPV4A680251GPES097 1 E5 low power
68 TRF-100 Oil absorbing and returning filter 1  
69 1230-202000-G00 Steering gear 1 101S-5-125-15-A
70 1230-201000-G00 Steering cylinder components 1  
71 1130-600800-G00 Prepressing air filter 1  
72 810-413002-010 Two six-way valve 1  
73 Q-EW12L M18x1.5 straight connector 4 Two six-way
74 1130-622400-G00 Straight connector G3/8-M18x1.5 6 Two six-way valve
- 1230-612300-G01 Tube assy 1 3.1m six-way
- 1230-612200-G01 Tube assy 1 3.1m six-way valve
- 1230-612500-G01 Tube assy 1 3.1m six-way
- 1230-612400-G01 Tube assy 1 3.1m six-way valve
- 1230-613400-G01 Tube assy 2 3.1m six-way
- 1230-611900-G01 Tube assy 1 3.1m six-way valve
- 1230-613200-G01 Tube assy 1 3.1m six-way
- 1230-613500-G01 Tube assy 1 3.1m six-way valve
- 1230-613310-G01 Tube assy 1 3.1m six-way
- 1230-611800-G01 Tube assy 1 3.1m six-way valve
- 1230-613200-G01 Tube assy 1 3.1m six-way
- 1230-613500-G01 Tube assy 1 3.1m six-way valve
- 1230-613300-G01 Tube assy 1 3.1m six-way
- 1230-612200-G21 Tube assy 1 2.1m six-way valve
- 1230-612300-G21 Tube assy 1 2.1m six-way
- 1230-612400-G21 Tube assy 2 2.1m six-way valve
- 1230-613400-G21 Tube assy 2 2.1m six-way
- 1230-613500-G21 Tube assy 2 2.1m six-way valve
- 1230-613300-G21 Tube assy 1 2.1m six-way
- 1230-613310-G21 Tube assy 1 2.1m six-way valve
- 1230-611800-G21 Tube assy 1 2.1m six-way
- 1230-611900-G21 Tube assy 1 2.1m six-way valve
- 1230-613200-G21 Tube assy 2 2.1m six-way
- 1230-612300-G65 Tube assy 1 2.56 m six-way valve
- 1230-612200-G65 Tube assy 1 2.56m six-way
- 1230-612500-G65 Tube assy 1 2.56 m six-way valve
- 1230-612400-G65 Tube assy 1 2.56m six-way
- 1230-613400-G65 Tube assy 2 2.56 m six-way valve
- 1230-611900-G65 Tube assy 1 2.56m six-way
- 1230-613200-G65 Tube assy 2 2.56 m six-way valve
- 1230-613510-G65 Tube assy 1 2.56m six-way
- 1230-613300-G65 Tube assy 2 2.56 m six-way valve
- 1230-611800-G65 Tube assy 1 2.56m six-way
- 1230-613520-G65 Tube assy 1 2.56 m six-way valve

 

ELECTRIC SYSTEM

Electric system installation

Electric system installation
Item Part number Part name Qty Remark
1        
2        
3 1130-700002-G00 Travel switch 2  
4 1130-701900-G00 Power switch 1  
5 1130-701100-G00 Horn 1  
6 1130-700104-001 Battery fixed pressing plate 1  
7 1130-701200-G00 Insert plug fuse seat 1  
8 1130-701700-G00 Relay 3  
9 1130-700900-G00 Left taillight assembly 1  
10 1130-700900-G10 Control box (12V-4) 1  
11 1130-703000-G50 Battery (6-QW-60 L2400) 1  
12 810-710000-200 Display 1  
13 1130-922000-000 Warning light 1  
14 1130-921000-000 working light 3  
15 1130-700500-510 Front right light bracket assembly 1  
16 1130-700400-510 Front left light bracket assembly 1  
17 1130-504500-000 Headlight 2  
18 1130-700008-G00 Width light cornering lamp 2  
19 1130-720000-030 Handle 1  
  1130-720000-040 Handle 1  
20 1130-700022-G00 Switch box 1  
21 1230-701903-G00 Wiper switch 1  
22 1230-701902-G00 Water switch 1  
23 1130-700023-G00 Switch box blank panel 1  
24 1130-701800-G00 Six path fuse block 1  
25 1230-700800-G00 Battery negative cable 1  

 

Electric system installation
Item Part number Part name Qty Remark
26 1230-700700-G00 Battery positive cable 1  
27 1230-700800-G01 Negative connection 1  
28 820-701800-010 Main wireness (German style) 1  
29 1130-700600-G00 Right rear lamp component 1  

 

Dashboard

Dashboard
Item Part number Part name Qty Remark
1 810-710100-000 Base 1  
2 810-710200-000 Frame 1  
3 810-710300-000 Steering column assembly 1  
4 810-710400-000 Steering axle assembly 1  
5 810-710500-G00 Instrument panel 1  
6 810-710700-G00 Starting switch assembly 1  
7 810-710600-G20 Five seat switch 1  
8 810-710800-G00 Steering lamp switch handle 1  
9 810-710001-200B Upper cover 1  
10 810-710002-200 Left cover 1  
11 810-710003-200 Right cover 1  
12 810-710004-000 Steering tube lock handle (outer) 1  
13 810-710005-000 Nylon cover 1  
14 810-710006-000 M12 set bolt 2  
15 810-710007-G00 Lower rubber protection ring 1  
16 1130-700001-000 Out coil 1  
17 810-710009-000 Fixed collar 1  
18 6004-2RZ GB/T274 deep groove ball bearing 1  
19 61904-2RZ GB/T276 61904-2RZ deep groove ball bearing 1  
20 008942 00020B Elastic retaining ring for shaft type B 20 1  
21 810-710010-000 Washer 2 1  
22 810-710009-G10 Steering wheel 300 1  
23 000818 006121 Pan head screw M6x16 6  
24 000823 005101   10  
25 000095 000051 Flat washer 5 8  

 

Dashboard
Item Part number Part name Qty Remark
26 000093 000051 Spring washer 5 8  
27 000854 029095 Cross recessed pan head tapping M2.9x9.5 GB/T854 8  
28 000701 050201 Hexagon socket head cap screw M5*20-8.8 4  
29 006170 005001 Hexagon nut M5-8.8 4  
30 810-710008-G00 Rubber ring 1  
31 810-710012-G00 Adjustable locking handle 80RB-M10x50-S 1  
32 006172 012001 Hexagon thin nut M12 2  
33 1130-710017-G00 Horn switch 1  
34 1130-700019-G00 Alarm switch 1  
35 1130-710012-G00 Working light switch 1  
36 1130-710018-G00 Double jump switch 1  
37 820-711000-000 Instrument cluster 1  

 

Operating handle

Operating handle
Item Part number Part name Qty Remark
1 1130-600307-G00 Button switch (yellow) 1 Double speed
2 1130-600301-G00 Operating handle housing 1  
3 006173 014002 M14*1.5 nut 2  
4 1130-600303-001 Operating handle lever 1  
5 1130-600304-001 Handle lever 1 Without cabine
6 1230-600009-G00 Handle rubber sleeve 1  
7 1130-701500-001 Handle shift switch 1  
8 1140-440013-003 Connecting plate (cab) 1 With cabine
9 1130-600306-G00 Button switch (red) 1 Two six-way valve

 

ATTACHMENT

Bucket assembly

Bucket assembly
Item Part number Part name Qty Remark
1 1130-800000-000 Bucket assembly 1